PW-1000 Vertical Cylinder Honing Machine

The Engis PW-1000 is a competitively priced vertical honing machine designed for large and heavy components in small to medium batches and prototypes. It is ideal for both through and blind bores, delivering excellent surface finishes with a focus on safety, durability, efficiency, and cost-effective honing.

Applications

• Industries: Marine cylinder liners, pump bodies, hydraulic cylinders, large valve bodies, compressor bodies.
• Versatility: Suitable for a wide range of applications with a bore diameter range of 1″ to 28.35″ (25.4 mm to 720 mm).

Key Features

• Precision and Power: Equipped with a highly efficient hydraulic stroking motor for maximum power and precision honing.
• Stable Design: Ensures accurate and repeatable stroking movement with the capacity to short stroke at any position.
• Operational Efficiency: Compact design with an integrated worktable and a 60-liter honing fluid tank (removable, with magnet and cartridge filtering system).
• User-Friendly Controller: Features a digital cycle timer and controls for the feed unit.
• Flexible Jig and Tool System: Allows swift production changeover for operational efficiency.
• Quiet Operation: Designed for minimal noise during operation.

Technical Specifications

• Bore Diameter Range: 1″ to 14.5″ (25.4 mm to 368 mm); other diameters available upon request.
• Stroke Length: 39.4″ (1000 mm), fully adjustable at the spindle.
• Stroking Motor Speed: Fully adjustable up to 20 m/min.
• Stroking Motor Power: Fully adjustable up to 20 m/min (likely a typo in the original; assumed to be power-related).
• Spindle Speed: Fully adjustable from 40 to 250 rpm.
• Spindle Motor Power: 1.5 kW.
• Feeding System: Automatic (standard); optional manually operated friction feed system available.
• Electrical Conformity: CE approved, conforms to BS EN 6024 and BS7671.
• Motor Protection Category: IP54.
• Standard Electrical Supply: 480V, 3 Phase, 60 Hz.
• Control Voltage: 24V DC.
• Dimensions: 51.2″ (W) x 98.5″ (D) x 71″ (H) / 1370 mm (W) x 2527 mm (D) x 2026 mm (H).
• Weight (Net/Gross): 1985 lbs / 2205 lbs (900 kg / 1000 kg).

Honing Length by Diameter

• 1.00″ (25.4 mm): 15.75″ (400 mm)
• 1.25″ (31.8 mm): 20.47″ (520 mm)
• 1.50″ (38.1 mm): 23.78″ (604 mm)
• 1.75″ (44.5 mm): 25.98″ (660 mm)
• 2.00″ (50.8 mm): 29.53″ (750 mm)
• 2.25″ (57.1 mm): 31.97″ (812 mm)
• 2.67″ (68.0 mm): 39.37″ (1000 mm)

Engis Advantages

• Complete Bore Honing Solutions: Single-Pass, Multi-Stroke, and Helical Laps.
• Process Development: Supported by labs and decades of application experience.
• Engineering Support: Dedicated teams for designing systems, tools, and fixtures.
• Global Presence: Worldwide installation and post-sale support.