High Precision, Tight Tolerance, Low Cost Per Part- This single-step system, designed for high-volume production of hydraulic cartridge valves and servo valve bushings, can finish hundreds of thousands of bores annually- transforming rough bores into finished products more efficiently and with greater throughput.
This innovative machine tool combines the benefits of conventional multi-stroke honing and Engis’ single-pass technology. This Hybrid solution streamlines the workflow by integrating single-pass bore finishing with a multi-stroke honing process in a single machine, thereby reducing the number of steps required to achieve tight tolerances and high precision when finishing bored components. It also produces sharper, burr-free corners on cross holes and metering edges within the part. ® This new model’s custom multi-stroke head uses a set of expanding honing stones to semi-finish bores.
The programmable expansion amount is verified by a subsequent gauge station, allowing the machine controls to automatically compensate for tool wear. Additionally, this unique system incorporates a separate column with three single-pass spindles for the final finishing process. The components are loaded into part holding fixtures arranged around a rotary index productivity. table, maximizing
This setup allows all operations to occur simultaneously, producing a complete finished part with each cycle. Operators can load and unload the parts manually or use a custom robotic automation package.
Engis Hybrid Bore Honing Benefits:
Full CNC controls
Higher precision (bore size control within 1 micron)
Sharper corners on cross-holes and metering edges
Increased efficiency and production rates
Less manual intervention
Automatic gauging and size compensation of the roughing process
Reduced floor space requirement
Lower overall cost per piece
| Parameter | Specification |
|---|---|
| Machine Weight | 2,222 kg (4,900 lb) |
| Required Air Pressure | 70 PSI (4.8 bar) |
| Operating Voltage | 200-240 VAC 20/60 Hz |
| Z-Axis Travel (Stroke Honing) | 560 mm |
| Z-Axis Travel (Single Pass Cluster) | 560 mm |
| Rapid Traverse Rate Max (Stroke Honing) | 15,000 mm/min |
| Rapid Traverse Rate Max (Single Pass) | 15,000 mm/min |
| Spindle RPM Range (Stroke Honing) | 25 – 1,500 RPM |
| Spindle RPM Range (Single Pass Cluster) | 25 – 1,500 RPM |
| Spindle Size (Stroke Honing) | Integral ER32 Collet |
| Spindle Size (Single Pass Cluster) | 1-1/16” ID ASA |
| Controller | Mitsubishi C80 Series Controller |
Implementation & Consulting
Our specialists are at your disposal for quotes and advice in selecting the right products. At NUBERT & CO, we combine advanced technology and global expertise to provide solutions that transform industrial processes, ensuring efficiency and superior quality.
At NUBERT & CO, we combine advanced technology with global expertise to deliver solutions that transform industrial processes.
Contact us for a customized solution
Our specialists are at your disposal for quotes and advice in selecting the right products. At NUBERT & CO, we combine advanced technology and global expertise to provide solutions that transform industrial processes, ensuring efficiency and superior quality.
© NUBERT & CO S.R.L,
CUI: 17867946, Nr. inreg; J40/14104/2005
